Powertrain, generic · Auxiliary emission controls

P04B0 Refueling Vapor Control Valve Circuit/Open

Check engine lightOn
EmissionsRelevant
Drive cycleRequired
Limp modeNo

The evaporative emission (EVAP) system stores fuel vapour from the tank in a charcoal canister; a purge valve lets the engine draw it off, and a vent valve opens the canister to fresh air. Plug-in hybrids and range extenders with a sealed, pressurised tank have an electric valve in the vapour line between tank and canister. It is normally closed and opens before refuelling, so that the tank is depressurised – the filler flap is only released then – and refuelling vapour reaches the canister (Ford patent). P04B0 means the valve's control circuit is open. The valve then does not open, the tank cannot be depressurised and the filler flap may not open or only after a delay. No manufacturer document available to us uses this code – Ford reports its tank isolation valve as P2418/P2450 – so the description follows CARB and the component patent.

Likely causes

Connector at the tank valve (tank, underbody) loose or corroded
Valve coil open
Supply or control wire open
Driver in the control module

Symptoms

  • Check engine light on
  • Filler flap does not open after pressing the refuel button, or only after a delay
  • EVAP readiness not set

Repair estimate

DifficultyMediumDIY possible
Parts and labour€50–400
Time0.5–2.5 h

Typical range across vehicles; the real cost depends on what the testing finds.

Parts involved

refueling vapor control valvesealed fuel tankvalve wiringengine control module

Related codes

References: law.cornell.edu, patents.google.com, newtonnet.co.uk.