Powertrain, generic (extended)

P2577 Direct Ozone Reduction Catalyst Efficiency Below Threshold

Check engine lightOn
EmissionsRelevant
Drive cycleRequired
Limp modeNo

P2577 means the OBD system has concluded that the direct ozone reduction (DOR) catalyst - usually a radiator coated with an ozone-destroying catalyst such as BASF's PremAir - no longer converts enough ozone. CARB ties the threshold to the credit claimed: for LEV III/IV vehicles with a DOR credit of 5 mg/mi NMOG or less, a malfunction is a system with no measurable ozone reduction left; above 5 mg/mi, it is a performance loss worth more than 5 mg/mi of credit. Earlier non-LEV III cars used 50 % of the NMOG standard instead. No manufacturer publicly documents P2577. Plausible causes are a non-coated aftermarket radiator or a coating worn or fouled by dirt; the usual fix is the correct coated radiator. Driving is unaffected.

Likely causes

Aftermarket radiator without ozone-reducing coating
Catalytic coating worn, damaged or covered with dirt
Faulty DOR sensor giving a false result

Symptoms

  • Check engine light on
  • No change in engine cooling or performance
  • Possible failed emissions inspection

Repair estimate

DifficultyMediumWorkshop job
Parts and labour€150–1,000
Time1–3 h

Typical range across vehicles; the real cost depends on what the testing finds.

Parts involved

dor catalystradiator

Related codes

References: law.cornell.edu, basf.com, basf.com.