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U3523 High Voltage System Interlock Circuit F Low

Check engine lightOn
EmissionsNot relevant
Drive cycleNot required
Limp modePossible

U3523 is logged when loop F reads too low, typically from an open plug or a wire shorted to ground. Tracing it means working close to high-voltage parts. The German statutory accident insurance DGUV lets only trained high-voltage staff de-energise the system and insists on the order: isolate, secure against switching back on, then prove absence of voltage with a suitable tester, not a multimeter. Only then open loop F plugs, measure sections or bridge the loop for a test; a bridge must never stay in place, as it defeats the protection. No maker documents U3523. The vehicle stays without high voltage until the cause is fixed.

Likely causes

Plug in loop F open or not engaged after service
Loop F wire shorted to ground
Broken interlock connector housing or locking tab

Symptoms

  • Vehicle not ready to drive, high-voltage warning shown
  • Charging not possible

Repair estimate

DifficultyShop_onlyWorkshop job
Parts and labour€80–1,200
Time1–4 h

Typical range across vehicles; the real cost depends on what the testing finds.

Parts involved

hvil loop fhvil wiring

Related codes

References: dguv.de, law.cornell.edu.